Senior Automation Controls Engineer

Job Title: Manufacturing Data & Controls Systems Engineer (Contract)Pay rate: $51.78 - $68.48/hr.Location: Normal, ILZip Code: 61761Duration: 3+ MonthsStart Date: Right AwayKeywords: #NormalJobs; #SeniorAutomationControlsEngineerjobs;We provide a competitive pay and benefits package. This position is offering a pay range of $51.78 - $68.48/hr. however, Belcan considers several factors when extending an offer, including but not limited to education, experience, geographic location, and discipline. Benefits offered may include health care, dental, vision, life insurance; 401(k); education assistance; paid time off including PTO, holidays, and any other paid leave required by law.Position SummaryWe are seeking an experienced Manufacturing Data & Controls Systems Engineer to lead data cleanup, optimization, and KPI alignment initiatives within key manufacturing operations. This role will focus on improving the quality, accuracy, and reliability of manufacturing data streams across General Assembly production lines by eliminating data noise, optimizing PLC-to-SCADA communications, and establishing accurate performance metrics.The successful candidate will work closely with our manufacturing and controls engineering leads to improve operational visibility and support continuous improvement efforts through accurate measurement of critical production KPIs.Key Objectives:Identify and eliminate data integrity issues across manufacturing control systems.Establish reliable data foundations for operational performance measurement.Improve the accuracy and consistency of:Mean Time to Repair (MTTR)Mean Time Between Failures (MTBF)Operational Production Ratio (OPR)Root-cause bottleneck identification and analysisOptimize manufacturing data pipelines to support data-driven decision-making and continuous improvement.Key Responsibilities:Controls & Data Systems Assessment- Conduct audits of Allen-Bradley (Rockwell Automation) PLC programs, tag structures, and communication architectures.- Review Ignition SCADA/MES gateway configurations, database connections, transaction groups, and scripting environments.- Identify sources of data noise, false fault conditions, duplicate events, and inaccurate production reporting.Data Cleanup & Optimization- Clean and optimize real-time and historical manufacturing data pipelines.- Remove redundant, erroneous, and low-value data points that impact downtime tracking and production reporting.- Implement tag rationalization strategies, filtering methods, and deadband adjustments to improve data quality.- Improve data collection and event logging processes to increase overall system reliability.KPI Development & Reporting- Configure data structures and reporting mechanisms that accurately support MTTR, MTBF, OPR, and bottleneck analysis calculations.- Align manufacturing data streams with Client's operational performance framework.- Develop processes for ongoing monitoring of data quality and KPI accuracy.Continuous Improvement & Stakeholder Collaboration- Partner with controls engineers, manufacturing engineers, production teams, and internal project leads.- Recommend solutions that provide immediate operational impact and measurable return on investment.- Establish and support a regular reporting cadence for tracking project progress and data integrity improvements.Required QualificationsTechnical ExpertiseManufacturing Experience:- Experience supporting automotive, industrial, or high-volume manufacturing environments.- Demonstrated success improving production reporting and manufacturing KPI accuracy.- Knowledge of equipment downtime tracking, fault management, and continuous improvement methodologies.Scope of WorkThe role will support manufacturing data optimization efforts within:- General Assembly R1 (GA R1)- General Assembly Electric Delivery Van (GA EDV)- The engineer will collaborate directly with Client's internal manufacturing, controls, and operations leaders to assess current-state systems, identify improvement opportunities, and implement sustainable solutions.Belcan is a leading provider of qualified personnel to many of the world's most respected enterprises. We offer excellent opportunities for contract, temporary, temp-to-hire, and direct assignments. We are the employer of choice for thousands worldwide. For more information, please visit our website at Belcan.com